International Moth

Complete Engineering Documentation
High-Performance Foiling Dinghy Design Package
Sheet 1: General Arrangement
PROFILE VIEW (SCALE 1:20) LOA 3355mm Mast 6250mm 1050mm MAST HEAD MAIN FOIL RUDDER FOIL WAND
ParameterValueNotes
Length Overall (LOA)3355 mmMaximum per class rules
Maximum Beam2250 mmIncluding wing decks/racks
Minimum Hull Weight30 kgBare hull, no fittings
Sail Area8.25 m²Maximum permitted
SHEET: 1 OF 7
SCALE: 1:20
Sheet 2: Hull Lines Plan
PROFILE PLAN VIEW BODY PLAN (SECTIONS) STA 0 STA 1 STA 2 STA 3 STA 4 3355mm DWL
HULL LINES NOTES:
• Scow bow with maximum beam at Station 2 (35% LOA from bow)
• Fine stern sections for reduced drag in displacement mode
• Flat bottom panels forward transitioning to V-sections aft
SHEET: 2 OF 7
Sheet 3: Foil System Detail
MAIN FOIL ASSEMBLY FOIL SECTION (NACA 63-412) CHORD 1050mm SPAN 950mm WINGSPAN 280mm ROOT CHORD WAND CONTROL LINKAGE WAND PIVOT LINKAGE TO FLAP RUDDER FOIL ASSEMBLY 900mm 650mm
ComponentMaterialDimensions
Main Foil StrutCarbon fiber/epoxy, 4 layers1050mm span × 100mm chord
Main Foil WingsCarbon/foam sandwich950mm span × 280mm root chord
Rudder Stock40mm carbon tube900mm span
FOIL SYSTEM NOTES:
• NACA 63-412 section modified for low cavitation
• Flap deflection range: -5° to +15° controlled by wand
• Foil surfaces polished to 1200 grit minimum
SHEET: 3 OF 7
Sheet 4: Deck Layout
DECK PLAN VIEW MAST FOIL CASE COCKPIT MAINSHEET CUNNINGHAM FOOTSTRAPS (PORT) FOOTSTRAPS (STBD) RUDDER MAX BEAM 2250mm
DECK LAYOUT NOTES:
• Wing decks extend 400mm each side from hull centerline
• All control lines led to cockpit within easy reach
• Mainsheet system: 4:1 or 6:1 purchase with ratchet block
SHEET: 4 OF 7
Sheet 5: Construction Sections
SECTION A-A (MIDSHIP) OUTER: 2× 200g/m² carbon ±45° CORE: 20mm PVC foam H80 INNER: 2× 200g/m² carbon ±45° SECTION B-B (FOIL CASE AREA) CARBON TUBE 100mm ID REINFORCEMENT LAMINATE SCHEDULE LAYER 1: 200g/m² carbon cloth, ±45° LAYER 2: 200g/m² carbon cloth, ±45° (opposite) CORE: Divinycell H80 PVC foam, 20mm LAYER 3: 200g/m² carbon cloth, ±45° LAYER 4: 200g/m² carbon cloth, ±45° (opposite)
CONSTRUCTION NOTES:
• Vacuum bag to minimum 25" Hg during cure
• Epoxy resin: West System 105/206 or equivalent
• High-stress areas use carbon honeycomb core
SHEET: 5 OF 7
Sheet 6: Rigging Diagram
SAIL & CONTROL SYSTEMS BATTENS (5×) Carbon fiber BOOM BLOCK DECK BLOCK CUNNINGHAM VANG OUTHAUL
RIGGING NOTES:
• All control lines use Dyneema for minimum stretch
• Mainsheet: 6mm, 4:1 or 6:1 purchase
• Vang: 16:1 cascade for mast bend control
SHEET: 6 OF 7
Sheet 7: Assembly Details
ASSEMBLY SEQUENCE 1. Join hull halves, reinforce seam 2. Install foil case at centerline 3. Bond mast step and bulkhead 4. Install rudder cassette 5. Attach wing decks/hiking racks 6. Install deck hardware 7. Mount wand system 8. Install mast and rig sail 9. Insert foils and check operation 10. Tune and adjust all systems DETAIL: WAND MECHANISM WAND TIP PIVOT PUSH ROD TO FLAP DETAIL: FOIL FLAP HINGE Main foil wing Trailing edge flap Hinge pin (SS/Ti) To wand linkage
CRITICAL ASSEMBLY POINTS:
• All structural bonds must cure minimum 24 hours
• Foil surfaces must be perfectly smooth
• Wand linkage requires proper calibration
• Check all fasteners for proper torque
SHEET: 7 OF 7
System Overview: Automatic Stabilization
DESIGN OBJECTIVE:
Replace manual hiking with automatic active ballast. Movable weights on retractable arms controlled by gyroscopic sensors enable senior sailors to enjoy foiling without physical strain.
PROFILE WITH ACTIVE BALLAST 15kg 15kg ECU GYRO PORT EXTENDED STBD RETRACTED MAX EXTENSION: 1500mm each CONTROL LOOP: 1. GYRO DETECTS 2. ECU CALCULATES 3. SERVOS EXTEND 4. BOAT STABLE
ComponentSpecificationFunction
Ballast Weights2× 15kg leadRighting moment
Extension ArmsCarbon tube, 1500mm maxPosition weights
Servo Motors2× linear actuators, 12VExtend/retract arms
Gyro Sensor6-axis IMUMeasure heel angle
Battery12V 20Ah LiFePO44-6 hours operation
BENEFITS FOR SENIOR SAILORS:
• No physical hiking required
• Automatic heel compensation
• Reduced physical strain
• Same foiling performance
SHEET: 1 OF 5
Ballast Arm Mechanism
TELESCOPING ARM SYSTEM:
Carbon fiber telescoping arms with linear actuators provide smooth, automatic weight positioning.
Electronics & Control
CONTROL SYSTEM:
Arduino/Raspberry Pi based ECU with PID control algorithm for smooth, responsive stabilization.
Hull Integration
MOUNTING:
Arm housings bonded to hull interior with reinforcement. All electronics waterproofed to IP67.
Operation Guide
OPERATING MODES:
AUTO (default), MANUAL (override), CALIBRATION, and EMERGENCY STOP modes available.

STANDARD vs SENIOR MOTH COMPARISON

Standard International Moth

Design: Traditional foiling dinghy

Total Weight: 70 kg (30kg hull + 40kg rigging/sailor)

Stabilization: Manual hiking by sailor

Righting Moment: 70-100 kg sailor @ 300-500mm

Physical Demands: High - athletic hiking

Target: Competitive sailors, athletes

Senior Moth Active Ballast

Design: Automated stabilization system

Total Weight: 83 kg (30kg hull + 41kg ballast + 12kg rigging)

Stabilization: Automatic ballast arms

Righting Moment: 2×15kg @ 1500mm extension

Physical Demands: Low - sit-and-sail

Target: Senior sailors, adaptive sailing

Key Differences

AspectStandard MothSenior Moth
Weight70 kg total83 kg total (+18%)
Response Time1-2 seconds (human)<1 second (automatic)
Heel Control±15-20° typical±5° maximum
AccessibilityRequires fitnessNo hiking needed
ComplexityModerateHigh (electronics)
MaintenanceStandard rigging+ Battery & electronics
CostBaseline+$3000-5000 (system)
PERFORMANCE COMPARISON:
Speed: Both capable of 25-30+ knots foiling
Stability: Senior Moth more stable (automated response)
Learning Curve: Senior Moth easier (no hiking skill needed)
Physical Demand: Senior Moth dramatically lower
Session Length: Senior Moth enables longer sessions without fatigue